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One-Stop Production

Forged

First Step

Once forged, the aluminum alloy gains increased strength and resistance while simultaneously becoming lighter in weight. The blank of the aluminum alloy is extruded using a forging machine, significantly enhancing the molecular density across a larger area, thereby revealing the fundamental structure of the wheel disk.

  • Rising Wheels facility consists of a 12,000-ton intelligent fully-automatic forging line.
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Flow Forming

Second Step

The outer section of the wheel, known as the “Rim,” takes on a disk-like shape after the forging process. To create a hollow cylinder, it is further molded through a flow-forming machine, which involves squeezing and stretching. This additional process increases the density, further enhancing the wheel’s strength.

  • Intelligent cold flow forming automatic technology is used.
  • This technology results in a more uniform and compact wheel structure.
  • The wheel’s strength and anti-deforming capacity are significantly increased.

Heat Treatment

Third Step

Following heat treatment in the range of 200 to 500 degrees Celsius, the wheel’s internal molecules become more uniform and stable. This process alleviates stress from the mechanical forging and restores the wheel’s elasticity, resulting in increased strength and impact resistance of the aluminum alloy.

  • Heat treatment in the temperature range of 200 to 500 degrees Celsius.
  • Results in uniform and stable internal wheel molecules.
  • Enhances strength and impact resistance of the aluminum alloy.

Lathe Cutting

The Fourth Step

The primary focus of this process is to use lathe cutting machines to remove material from the rim part, creating the desired wheel design and ensuring it meets the required specifications.

  • The process uses lathe cutting machines to remove material from the rim.
  • It aims to create the desired wheel design.
  • The process ensures the wheel meets the required specifications.

Milling

The Fifth Step

The main objective of this process is to enhance the overall shape of the wheel disk, including the number of spokes and intricate details of the design. A milling machine is used to shape the predetermined design based on these factors. For monoblock designs, larger volume and depth requirements necessitate the use of advanced milling machines like 4-axis or 5-axis milling machines.

  • The process aims to improve the shape of the wheel disk, including spokes and intricate details.
  • A milling machine is used to shape the predetermined design.
  • Monoblock designs require advanced milling machines with 4-axis or 5-axis capabilities due to larger volume and depth requirements.

Grinding and Polishing

The Sixth Step

Prior to painting the wheels, they undergo grinding to ensure the color paint’s perfection is brought out. This step also involves quality checks on the paint spraying after painting. By thoroughly inspecting each Rising Forged wheel, only those in optimal condition are delivered to the customer.

  • Wheels are grinded before painting for a perfect color finish.
  • Quality checks on paint spraying are conducted during this step.
  • Only wheels in optimal condition are delivered to customers after thorough inspection.

Painting and Assembly

Step Seven

Summarize the following sentences into three points:In this area, tasks such as assembling the wheel valve stem, center cap, and two-piece wheel are completed. To ensure uniform torque and prevent missing screws, the fixing process for the two-piece wheel is done manually with the aid of a torque wrench. After fixing, a mark is made for future screw looseness inspection, and regular calibration of the torque wrench is performed.

  • The area is responsible for assembling the wheel components like valve stem and center cap.
  • Two-piece wheels are manually fixed using a torque wrench to ensure uniform torque and prevent missing screws.
  • After fixing, a mark is made for future screw looseness inspection, and the torque wrench is regularly calibrated.

Packaging and Assembly

Step Eight

After the manufacturing process is finished, the wheel is prepared for packaging and shipping. To prevent surface damage during transportation, the wheel disk is covered with a round cloth as a protective measure. Additionally, shock-absorbing material is placed inside the packing box to ensure the wheel remains undamaged during transit.

  • The wheel is readied for packaging and shipping after manufacturing.
  • Surface protection is ensured by covering the wheel disk with a round cloth during transportation.
  • Shock-absorbing material is used in the packing box to prevent damage during transit..